Thermoset IM-LSI-based C/C-SiC: Influence of flow direction and weld lines on microstructure and mechanical properties

The production of ceramic matrix composites (CMC) based on C/C-SiC is still very cost-intensive and therefore only economical for a few applications. The fabrication of the preforms involves many costs that need to be reduced. In this work, the shaping of the CFRP-preforms is realized by thermoset injection molding, which enables large-scale production. The polymeric matrix used is a multi-component matrix consisting of novolak resin, curing agent and lubricant. Six millimeter chopped carbon fiber with a proportion of 50 wt.% were used as a reinforcement. These ingredients are processed by an industrial equipment for compounding and injection molding in order to manufacture a CFRP demonstrator representing a brake disc. Test specimens are cut out of the demonstrator in different directions in order to investigate influences of flow direction and weld lines on microstructural and mechanical properties. Afterward, the CFRP samples were converted to C/C-SiC composites by the liquid silicon infiltration process. The article addresses the flow behavior of the compound during the injection molding and the building of the weld lines in the demonstrator. In addition, results of the directional dependence of the microstructural and mechanical properties within the fabricated disc in the different production steps are presented.     

Simultaneously enhancing mechanical and microwave absorption properties of Cf/SiC composites via SiC nanowires additions

C_f/SiC composite is an excellent structural and functional material, silicon carbide nanowires (SiCnws) are not only a toughening material but also a great application in the field of microwave absorption. In this study, SiCnws are grown on the surface of carbon fiber (C_f) by polymer impregnation and pyrolysis, and the SiC matrix was prepared by chemical vapor osmosis method. The SiCnws are introduced to enhance the mechanical and microwave absorption properties simultaneously. After 3 impregnations, the flexural strength of the composite was 107.35 ± 10 MPa. When the thickness is 1.86 mm, the minimum reflection loss value is ?41.08 dB, and the effective absorption bandwidth (RL ≤ ?10 dB) is 3.86 GHz. Furthermore, the microwave absorption mechanism of the material is discussed. This work provides a new method to prepare lightweight, stable and high-performance microwave absorption materials, and these materials are expected to be used in high temperature environments.     

A triptycene derived hypercrosslinked polymer for gas capture and separation applications

This work describes facile synthesis of a porous polymeric material ( T-HCP ) using readily available reagents. Specifically, T-HCP is a thermally stable and hypercrosslinked polymer (HCP) that is essentially microporous with a high BET specific surface area (940 m² g^?1). Triptycene based polymers are known to feature internal free volume. Thus, the incorporation of triptycene units and extensive crosslinking by an external cross-linker in T-HCP makes it a promising adsorbent for small gas capture applications. Experimental results show that T-HCP demonstrated good CO₂ capture capacity of 132 mg g^?1 (273 K, 1 bar). Molecular hydrogen storage capacity of T-HCP is estimated to be 17.7 mg g^?1 (77 K, 1 bar). T-HCP revealed high CO₂/N₂ selectivity (up to 63) as well as promising CO₂/CH₄ (up to 9.1) selectivity suggesting its potential applicability for CO₂ separation from flue and natural gases.     

Digital image correlation for strain measurement in plastic film blowing process

Surface deformation study of a polymer film during plastic film blowing (PFB) extrusion process though is considered essential, is difficult to execute as the process is fast and continuous. Digital image correlation (DIC) is an optical technique that is non-destructive, highly accurate and designed to measure deformations from micro to macro scale. DIC can be proposed as a reliable tool to understand the relationship of polymer structure-processing-properties. In this literature, digital image correlation, its basic principle of operation and reliability guided DIC for continuous large deformation are comprehensively explored. Versatility of DIC, and the conditions that affect the measurement algorithm as well as preceding use of DIC in polymer processes are reviewed. The implementation and potential use of DIC in PFB are described.

This review was submitted as part of the 2019 Materials Literature Review Prize of the Institute of Materials, Minerals and Mining run by the Editorial Board of MST. Sponsorship of the prize by TWI Ltd is gratefully acknowledged.     

Quasi gradient-based inversion-free iterative algorithm for solving a class of the nonlinear matrix equations

Inspired by the gradient-based and inversion-free iterations, a new quasi gradient-based inversion-free iterative algorithm is proposed for solving the nonlinear matrix equation $X+A^{\mathrm{T}}{X}^{?n}A=I$. The convergence proof of the suggested algorithm is given. Several matrix norm inequalities are established to depict the convergence properties of this algorithm. Three numerical examples are given to illustrate the effectiveness of the suggested algorithms.     

Toughness enhancement and equivalent initial fracture toughness of cementitious composite reinforced with aligned steel fibres

Based on theoretical analysis and numerical simulation, the impact of steel fibres on the stress intensity factor (SIF) at the crack tip for cementitious composite was studied. The enhanced toughness of steel fibre reinforced cementitious composite (SFRC) in resisting cracks was explained by the decrement of SIF caused by steel fibre inclusions at the crack tip of the composite. The equivalent initial fracture toughness was used to characterize the crack initiation of SFRC. A simplified method for determining the of SFRC was proposed based on a linear regression method. Fracture tests were conducted on three‐point bending notched beams with different steel fibre volume fractions and specimen sizes to study the crack initiation behaviour of aligned steel fibre reinforced cementitious composite (ASFRC). of ASFRC was calculated, and the size effect of was analysed. The results showed that slightly increased with the steel fibre volume fraction and gradually became stable. For the tested specimens, whose heights varied between 40 and 100 mm, the specimen size had little impact on the .     

On global Hessenberg based methods for solving Sylvester matrix equations

In the first part of this paper, we investigate the use of Hessenberg-based methods for solving the Sylvester matrix equation $AX+XB=C$. To achieve this goal, the Sylvester form of the global generalized Hessenberg process is presented. Using this process, different methods based on a Petrov–Galerkin or on a minimal norm condition are derived. In the second part, we focus on the SGl-CMRH method which is based on the Sylvester form of the Hessenberg process with pivoting strategy combined with a minimal norm condition. In order to accelerate the SGl-CMRH method, a preconditioned framework of this method is also considered. It includes both fixed and flexible variants of the SGl-CMRH method. Moreover, the connection between the flexible preconditioned SGl-CMRH method and the fixed one is studied and some upper bounds for the residual norm are obtained. In particular, application of the obtained theoretical results is investigated for the special case of solving linear systems of equations with several right-hand sides. Finally, some numerical experiments are given in order to evaluate the effectiveness of the proposed methods.     

镁对非调质钢中组织及硫化物的影响

摘要：为了探究不同镁含量对非调质钢中组织和硫化物形态、尺寸、分布及成分的影响，采用蔡司金相显微镜、扫描电子显微镜、小样电解等方法，分析了经高温电阻炉冶炼不同镁添加量的49MnVS3非调质钢。结果表明，由于镁蒸气压较高，在实验室冶炼中大量挥发，导致钢中镁的实际平均收得率仅为310%；镁的质量分数为0～22×10-6时，随着镁的质量分数的增加，钢中硫化物形态由Ⅱ类逐渐向Ⅰ类、Ⅲ类转变；钢中硫化物尺寸增大，硫化物的分布均匀性得到显著改善；钢中复合夹杂物比例明显增加，但MnS的比例出现下降；形成了细小弥散的氧化物，增加了奥氏体形核质点，具有细化组织的趋势。